English
60,000 Layers Poultry Farm Project in Colombia: A Fully Automated H Type Layer Cage Success Story
2026-07-30
See how a Colombian agricultural enterprise developed a modern,
fully enclosed poultry house for 60,480 laying hens with an H type
layer cage system, automatic feeding, manure removal, egg collection,
intelligent ventilation and localized backup power.
Answer: A successful
60,000 layers poultry farm in Colombia requires an
integrated design that addresses stocking density, tropical heat,
humidity, biosecurity, power reliability and labor efficiency. For this
project, Livi Machinery configured a 110 × 15 m fully enclosed poultry
house with five rows of 4-tier H type layer cages, automatic feeding,
belt manure removal, central egg collection, intelligent environmental
control and a diesel backup power system. The completed house provides
capacity for 60,480 layers while reducing manual operations and improving
production control.
The customer is a Colombian agricultural enterprise preparing to develop
a high-standard commercial egg production base. Instead of purchasing
poultry cages, steel structures, ventilation equipment and electrical
systems from several unrelated suppliers, the company wanted a coordinated
turnkey solution with one engineering team responsible for the complete
production system.
Livi Machinery therefore developed a customized plan covering the poultry
house layout, equipment arrangement, environmental control, electrical
configuration, manufacturing, transport, installation guidance,
commissioning and operator training.
The customer’s concerns extended beyond poultry cage capacity. A farm of
this scale must continue operating safely during hot weather, periods of
high humidity and occasional power instability. It must also control
disease risk without creating an excessive labor burden.
Local project conditions included an average temperature of
approximately 26°C and relative humidity of about 78%. Without
engineered ventilation, these conditions could increase heat stress,
moisture and ammonia inside a high-density poultry house.
Wild birds, insects and uncontrolled personnel movement can introduce
external pathogens. The customer needed a closed-house design that
would limit these transmission routes and reduce unnecessary entry.
Coordinating building contractors, cage manufacturers, ventilation
suppliers and electrical technicians separately could create layout
errors, delayed construction and costly rework.
The customer required clear equipment specifications, transparent
pricing, Spanish-language communication, organized shipping and
dependable installation support.
Automated cage farms depend on electricity for ventilation, feeding,
manure removal and egg collection. Emergency power therefore had to
be included from the design stage.
Manual feeding, egg collection and manure handling would require a
larger workforce and expose daily production to inconsistent operating
routines.
Livi Machinery designed a large-span, column-free poultry house measuring
110 meters long and 15 meters wide. Removing internal columns allowed the
cage rows, service passages and central production lines to be arranged
without structural obstructions.
The final layout incorporated five rows of H type cages, front and rear
buffer areas, side inspection corridors and approximately 1.2-meter
operating aisles. The building also used a four-meter eave height to help
maintain suitable internal airflow.
A multi-tier cage layout was selected because the customer wanted to
accommodate more than 60,000 layers in one building while controlling land
and construction costs. The
H type layer battery cage system
supports high-density commercial production and can be integrated with
automatic feeding, drinking, manure removal and egg collection.
A cage quotation alone cannot confirm whether a poultry project will
work. Building width, aisle spacing, fan capacity, air inlet position,
manure discharge direction, egg conveyor routing and electrical load
must be calculated together. Customers planning a similar capacity can
review this
60,000 layers battery cage poultry farm design
before selecting equipment.
High stocking density increases the heat, moisture and carbon dioxide
generated inside a poultry house. The engineering team therefore designed
the ventilation system as an integral part of the farm rather than an
optional accessory.
The intelligent controller can switch between minimum ventilation,
transition ventilation and tunnel negative-pressure ventilation. This
allows the farm to use only the airflow required under cooler conditions
while providing high-capacity cooling during hot periods.
In multi-tier poultry houses, air near the upper cages can become warmer
than air at lower levels. Circulation fans were positioned to improve
whole-house mixing and keep temperature and humidity variation within
approximately ±3% under the designed operating conditions.
During high-temperature periods, evaporative cooling pads pre-cool incoming
air while exhaust fans generate negative pressure and move the cooled air
through the cage rows. Under suitable ambient conditions, the combined
system can lower the indoor temperature by approximately 5–8°C.
Customers who need a tropical-climate cage layout can
request a customized ventilation and poultry house plan
based on local temperature, humidity, altitude and house dimensions.
Feed is stored outside the poultry house and transferred through a closed
conveying line. Traveling feeding machines then distribute the feed along
the H type cage rows according to the programmed production schedule.
Each cage tier is fitted with a manure belt. Waste is removed at scheduled
intervals and transferred out of the house through the cross-conveyor
system.
Frequent manure removal helps control moisture, ammonia and fly activity.
It also avoids the labor-intensive process of cleaning accumulated manure
beneath conventional cages.
Eggs roll gently from the cage floor onto longitudinal collection belts.
They are then transferred to the central egg line and delivered directly
to the egg storage area.
According to the project design targets, this reduced the egg breakage
rate from approximately 2–3% under manual collection to below 0.5% with
controlled automatic handling.
A fully automated poultry house cannot rely on grid electricity alone.
Ventilation is especially critical because a prolonged shutdown during
high temperatures can quickly expose the birds to severe heat stress.
After considering the customer’s investment budget and local electricity
conditions, the project adopted a diesel generator with staggered equipment
startup. This reduced the required generator load and lowered initial
investment by more than 40% compared with the solar-only alternative
considered during planning.
Ventilation, feeding and manure removal were separated into independent
electrical circuits. During an outage, the control strategy prioritizes
essential ventilation equipment before non-critical machinery.
Motors and electrical control equipment were manufactured according to the
project’s 220V local requirement. This avoided unnecessary external
transformers and reduced the risk of incompatibility during installation.
One of the most important parts of this case was the coordination between
the poultry house, cage layout, automatic systems and local construction
work. Livi Machinery provided technical support through the main project
stages rather than delivering equipment without implementation guidance.
The engineering team reviewed the production target, available land,
climate, power conditions, management objectives and expansion plan.
Poultry house dimensions, cage rows, aisle widths, fan positions,
cooling areas, manure routing and egg transfer routes were coordinated
in one design.
H type cages, feeding equipment, manure belts, egg conveyors,
ventilation components and electrical controls were produced according
to the approved project configuration.
Equipment loading and delivery were coordinated with the customer’s
construction schedule to reduce installation delays.
Technical engineers provided installation supervision, system
adjustment and commissioning support at the farm.
Local staff were trained to operate, inspect and maintain the automatic
systems. The project included a one-year equipment warranty and
continued technical consultation.
Installation and commissioning for the 60,480-layer house were completed
in approximately 50 days. A Spanish-speaking service team also supported
communication and provided a response commitment within 24 hours.
This Colombia project offers a practical reference for investors in
countries with comparable tropical or subtropical conditions, including
Ecuador, Peru, Brazil, Bolivia, Paraguay and Venezuela.
The exact cage capacity and ventilation equipment should not simply be
copied from one project to another. Local temperature, altitude, humidity,
power supply, land dimensions, labor availability and expansion plans must
be evaluated before final equipment selection.
For this reason, investors should obtain a professional
automatic poultry farm design for 60,000 layers
before finalizing civil construction.
A large poultry farm contains many interfaces between buildings and
equipment. Fan openings, cage foundations, manure channels, egg conveyors,
feed silos, water systems and electrical cabinets must all be positioned
correctly before installation begins.
By using one project engineering team, the customer reduced the risk of
incompatible drawings and incorrect reserved locations. Livi Machinery’s
scope included:
Farms evaluating a similar system can review the complete
automatic H type layer cage configuration
or contact the engineering team for a layout adapted to their own site.
Yes. H type cage systems are well suited to medium and large commercial
layer farms because several tiers can be installed vertically and
connected to automatic feeding, drinking, manure removal and egg
collection. The final tier count and number of rows should be calculated
according to the building width, length and ventilation capacity.
There is no universal building size. In this Colombia project, a
110 × 15 m enclosed house accommodated 60,480 layers using five rows of
4-tier cages. Capacity changes according to cage model, aisle width,
service areas and local construction requirements.
A closed house gives the farm better control over ventilation, cooling,
lighting and biosecurity. It also reduces exposure to wild birds, insects
and uncontrolled outdoor air. The system must include properly sized
fans, air inlets, cooling pads and emergency power.
The exact result depends on the original management model. In this
project, automatic feeding, manure removal and egg collection were
designed to reduce frontline manual labor by approximately 75% compared
with conventional manual operation.
Yes. Proper cage-floor slope, egg belts, transfer points and conveyor
speed help reduce impacts. This project targeted an egg breakage rate
below 0.5%, compared with approximately 2–3% under manual collection.
A large enclosed poultry house should have backup power. In this case,
the farm used a diesel generator, staggered equipment startup and
separate circuits that prioritized ventilation during an emergency.
The general engineering concept can be adapted, but the equipment
quantity and ventilation design should be recalculated for the local
climate, altitude, grid voltage, building dimensions, bird capacity and
expansion plan.
The supplier normally needs the target bird capacity, land dimensions,
preferred cage type, number of poultry houses, local climate, available
voltage, desired automation level and whether the project includes a new
steel structure.
Send Livi Machinery your target capacity, land dimensions, local climate
information and preferred automation level. Our engineering team will
prepare a preliminary poultry house layout, H type cage configuration,
automatic equipment plan and project quotation based on your operating
conditions.
Available project support includes poultry house planning, cage equipment,
automatic feeding, drinking, manure removal, egg collection, ventilation,
electrical configuration, shipping coordination, installation guidance
and operator training.
Tell us your country, layer capacity, available land size and required
automation level to receive a more accurate proposal.
60,000 Layers Poultry Farm Project in Colombia: A Fully Automated H Type Cage Solution
What Was Included in This 60,000 Layers Poultry Farm Project in Colombia?
Project Item
Final Configuration
Customer Benefit
Location
Colombia
Design adapted to South American operating conditions
House capacity
60,480 laying hens
Commercial-scale egg production in one house
Poultry house
110 m × 15 m fully enclosed steel structure
Controlled climate and stronger biosecurity
Cage layout
Five rows of 4-tier H type layer cages
Higher utilization of floor area and building volume
Feeding
External feed silo and automatic feeding system
Consistent feed delivery with less manual handling
Manure handling
Automatic belt manure removal
Lower humidity and ammonia accumulation
Egg handling
Central automatic egg collection
Reduced handling losses and faster egg transfer
Climate control
Intelligent ventilation, cooling and lighting control
Stable conditions during hot and humid periods
Backup power
Diesel generator with priority circuit design
Critical ventilation remains available during outages
What Challenges Did the Colombian Customer Need to Solve?
High Temperature and Humidity
Biosecurity Pressure
Complex Project Coordination
Cross-Border Procurement
Unstable Electricity Supply
Long-Term Labor Costs
How Was the 60,480-Layer Poultry House Designed?
110 × 15 m Fully Enclosed Steel Structure
Why Was an H Type Cage Selected?
Why the Layout Matters
How Does the Environmental Control System Handle Colombia’s Climate?
Three Operating Modes for Different Weather Conditions
Ventilation Mode
When It Is Used
Main Purpose
Minimum ventilation
Cooler periods or lower heat load
Remove moisture and stale air without excessive cooling
Transition ventilation
Moderate temperatures
Increase fresh-air exchange as house heat rises
Tunnel ventilation
Hot weather and peak heat load
Create higher air speed and discharge accumulated heat
Circulation Fans Reduce Vertical Temperature Differences
Cooling Pads and Negative Pressure Work Together
What Automatic Poultry Equipment Was Installed?
External Feed Silo and Automatic Feeding
Automatic Belt Manure Removal
Central Automatic Egg Collection
Why Was a Localized Backup Power System Necessary?
Diesel Generator Instead of a Solar-Only Configuration
Priority Power for Critical Equipment
Electrical Equipment Customized for Colombia
How Did Livi Machinery Manage Design, Installation and Commissioning?
Requirement Assessment
Customized Farm Layout
Equipment Manufacturing
Shipping and Site Preparation
On-Site Installation Guidance
Operator Training and After-Sales Service
What Results Did the Customer Gain from the Completed Farm?
Performance Area
Project Result
Long-Term Value
Land utilization
60,480 layers housed in one 110 × 15 m building
Lower building and land cost per bird
Labor efficiency
Automated feeding, manure removal and egg collection
Less dependence on repetitive manual work
Biosecurity
Closed-house design and reduced personnel entry
Lower exposure to wild birds, insects and outside contamination
Egg handling
Central collection with a target breakage rate below 0.5%
More marketable eggs and more consistent daily handling
Environmental stability
Automated ventilation, cooling and air circulation
Lower heat-stress risk and more stable flock conditions
Power reliability
Backup generator and independent priority circuits
Reduced risk during local electricity interruptions
Farm management
Centralized control and monitored operating data
More standardized production procedures
Why Is This Project Relevant to Other South American Farms?
Why Did the Customer Choose an Integrated Poultry Farm Supplier?
Frequently Asked Questions About a 60,000-Layer Farm in Colombia
Is an H type layer cage suitable for 60,000 hens?
How large should a house for 60,000 layers be?
Why is a closed poultry house recommended in a tropical climate?
How much labor can poultry farm automation save?
Can automatic egg collection reduce broken eggs?
What happens if the electricity fails?
Can the same design be used in another South American country?
What information is needed to prepare a quotation?
Planning a Commercial Layer Farm in Colombia or South America?
Contact Us to Start Your Chicken Farm Now
Livi provide professional, economical, and practical chicken farm solutions for free & high-quality chicken cages 100% factory price. Get Price Now!
Contact us today!
